Measuring ore grindability in rod mills. The Bond Rod Mill Work Index is a measure of the resistance of the material to grinding in a rod mill. It can be used to determine the grinding power required for a given throughput of material under rod mill grinding conditions. It is a 'locked cycle' test conducted in closed circuit with a laboratory ...

Bond Rod Mill Grindability Test. The test determines the Bond Rod Mill Work Index which is used with Bond’s Third Theory of Comminution to calculate net power requirements when sizing ball mills*. Various correction factors may have to be applied. The test is a closed-circuit dry grindability test performed in a standard rod mill. It can be ...

Bond Rod Mill Grindability Test. Grinding Solutions can carry out Bond Rod Mill Work Index tests to determine the energy requirements for milling ore in a rod mill. The test requires a minimum of 20kg of -12.5mm material. Closing screen sizes typically range from 4.75mm to 212µm. Abrasion Index Test

The Bond rod mill work index is not as common as the Bond ball mill work index, and there are two different variations on the mill apparatus.The SAGMILLING.COM models expect a mill with a "wave liner", and is not compatible with mills using "smooth liners".

The standard Bond Rod Mill Work Index test procedure is firstly to stage crush the feed to pass 12.7 mm, and size a representative sample. The test then involves a series of batch grinds in a standard Bond rod mill. A Bond rod mill is 0.305m by 0.610m, with wave liners (of a form described by Bond), which runs at 40rpm and tilts as described ...

03/10/2015 The Titan Bond Work Index Rod Mill is one-piece cast construction with integral wave liners of a form described by Bond. This mill is used to perform the necessary metallurgical testing to determine the grinding characteristics of ores and power requirements for operating production-size rod

The basic parameters used in ball mill design (power calculations), rod mill or any tumbling mill sizing are; material to be ground, characteristics, Bond Work Index, bulk density, specific density, desired mill tonnage capacity DTPH, operating % solids or pulp density, feed size as F80 and maximum ‘chunk size’, product size as P80 and maximum and finally the type of circuit open/closed ...

The experiment results confirm that the introduced method is a rapid and accurate method to determine the Bond rod-mill work index. The Bond rod-mill work indices obtained by this method were compared to those of standard Bond work indices with having different test-sieves.

With time this action is more spread out along the entire length of the mill. The product size from a rod mill is much more uniform than a ball mill, but the overall size is much coarser. Hence, a rod mill generally precedes a ball mill in a grinding circuit, especially where a fine size product is required. 8.2. Design of Rod Mills

The Bond Index conforming rod charge consists of: 6 rods of 1.25“ diameter and 21“ length; 2 rods of 1.75“ diameter and 21“ length; The grinding jar for the Bond Index Rod Mill is 12″ x 24″ in size and has a wave-shaped design. At least 15 to 20 kg sample material is required to simulate a closed grinding circuit in a ball or rod ...

carried out with the Bond ball mill and rod mill grindability tests. As discussed earlier in this paper, it is important in this case to match the reduction size of the test to that desired from the industrial mill. As such, primary ball mills should be designed with the rod mill work index

The basic parameters used in ball mill design (power calculations), rod mill or any tumbling mill sizing are; material to be ground, characteristics, Bond Work Index, bulk density, specific ...

geous for being based on the Bond work indexes that are de-terminable in any well-fitted ore pretreatment laboratory (it is UDC 622.732 O. I. SKARIN (RIVS Science and Production Association) N. O. TIKHONOV (JV “IVS”) CALCULATION OF THE REQUIRED SEMIAUTOGENOUS MILL POWER BASED ON THE BOND WORK INDEXES O. I. SKARIN, Senior Researcher,

(It is also the Bond ‘design’ Work Index for this circuit.) To avoid the introduction of any designinefficiency factors in the Bond reference standard circuit, assume 8 foot (2.44 m) diameter, overflow mills, and use a rod mill feed size (F80) of 16,000 m and a rod mill µ product size of 1,000 m . Also note µ that in order for no correction factor for ball mill product fineness to apply ...

rod mill work index has not been de ned as yet. The ball ﬁ mill work index is con rmed at 16 kWh/t. The operating ﬁ work index, though, is in the range of 21 kWh/t to 25 kWh/t showing high inefﬁ ciency. This raises the point that, in some cases, the Bond EF4

design of bond rod mill work index - corsoclubneerijnen.nl. The test determines the Bond Rod Mill Work Index which is used with Bond's Third Theory of Comminution to calculate net power requirements when sizing ball mills*. Various correction factors may have to be applied. The test is a closed-circuit dry grindability test performed in a ...

The Bond ball mill work index test is thought to be additive because of its units of energy; nevertheless, experimental blending results show a non-additive behavior. [18] The SPI(R) value is known not to be an additive parameter, however errors introduced by block kriging are not thought to be significant .

Bond’s approach consists of determining the ore hardness characteristics, or Work Index (Wi) via standardized laboratory testwork. The full suite of Bond comminution tests provide the Ball Mill Work Index (BWi), the Rod Mill Work Index (RWi), the Crusher Work Index (CWi) and the Abrasion Index (Ai). Over the years, it has been determined that ...

Comminution. Grinding Solutions offers an extensive range of comminution services, ranging from SAG mill testing to fine and ultrafine grinding. Tests range from industry standards, such as Bond Work Index Testing, to cutting-edge techniques such as pulp chemistry monitoring, to help optimise comminution circuits.

The Bond's standard ball mill is used to determine the work index value of differ ent samples. The Bond work index is defined as the kilowatt-hours per short ton required to break from infinite size to a product size of 80% passing 100 µm. If the breakage characteristics of a material remain constant over all size ranges, the calcul ated work ...

The Bond ball mill work index is one of the most commonly used grindability tests in mining, and is often referred to as the Bond work index.. The test is a 'locked-cycle' test where ground product is removed from test cycles and replaced by fresh feed.

Determining the Bond work indexes of a sample involves tests using laboratory scale grinding circuits. A unit weight is determined by achieving maximum packing of the prepared ore sample; the unit weight is then fed into the circuit, with undersized product being replaced by

W is the work index measured in a laboratory ball mill (kilowatt-hours per metric or short ton) P 80 is the mill circuit product size in micrometers; F 80 is the mill circuit feed size in micrometers. Rod mill. A rotating drum causes friction and attrition between steel rods and ore particles.

FIGURE 5: BOND ROD MILL WORK INDEX v. UNCONFINED COMPRESSIVE STRENGTH 0 100 200 300 400 UCS (MPa) 5 10 15 20 25 30 35 WiRM (metric) The lack of fit observed relating the crushing Work Index was expected to carry over to the other Bond Work Indices. Figure 5 displays the plot of rod mill Work Index (Wi RM) versus UCS. These

estimate Bond work index for the sample. Results show that there is indeed a correlation between the two grindability test methods. Using a linear model, an experimental model is presented, where the Mergan mill can be used to approximate the Bond work index for an ore with good correlation. To validate and improve the experimental model ...

determination of Bond rod-mill work index by modeling the grinding kinetics Article in Advanced Powder Technology 24(1):441–445 January 2013 with 161 Reads How we measure 'reads'

determination of the work index for ball and rod mills in 1952 and modified it in 1961. The standard Bond ball mill grindability test is a closed circuit dry grinding test with a 250% circulating load. The standard procedural outline of the test is stated in (Bond) 1961. The work index for a ball mill, Wi, is then calculated from the following ...

Bond Rod Mill Grindability: requires 25 kg of minus ½ in. material: $950. This test determines the Bond Rod Mill Work Index, which can be used with Bond’s Third Theory of Comminution to calculate net power requirements of sizing rod mills. The test is a closed-circuit, dry grindability test, is run in a standard rod mill, and can be ...

Generally, Bond work index is a common method for selecting comminution equipment as well as estimation of grinding efficiency and calculating required power. In the current research, a simple, fast and accurate procedure is introduced to find the rod-mill work index based on the conventional Bond work index. The grinding experiments were ...

Bond Rod Mill Grindability: requires 25 kg of minus ½ in. material: $950. This test determines the Bond Rod Mill Work Index, which can be used with Bond’s Third Theory of Comminution to calculate net power requirements of sizing rod mills. The test is a closed-circuit, dry grindability test, is run in a standard rod mill, and can be ...

Generally, Bond work index is a common method for selecting comminution equipment as well as estimation of grinding efficiency and calculating required power. In the current research, a simple, fast and accurate procedure is introduced to find the rod-mill work index based on the conventional Bond work index. The grinding experiments were ...

the equations of the rod mill_Rod Mill Design Calculations For equation 12, use the Work Index from a rod mill grindability test, since this more represents the

The Titan Bond Work Index Rod Mill is one-piece cast construction with integral wave liners of a form described by Bond. This mill is used to perform the necessary metallurgical testing to determine the grinding characteristics of ores and power requirements for operating production-size rod mills.

Question: The Ore Fed To A Rod Mill Has A Bond Work Index Of 17.5 KWht-1. The P80 Of Feed To The Mill Is 4.25 Cm And The P80 Of The Product From The Mill Is 0.185mm. Calculate The Work Required To Grind The Ore To The Product Size As Well As The Reduction Ratio.

- Bond Grindability Tests 7 - Efficiency Factors 7 - Operating Work Index 8 - Limitations of the Bond Test 9 - Single Particle Tests 9 - Bond Impact Test 9 - Drop Weight Test 10 - Mill Speed 10 - AG Mills 10 - SAG Mills 10 - Rod Mills 10 - Ball Mills 11 - Linear and Speed Effects 11 - Fines Correction 11

work index covering grinding of fine particles is labelled M ib (Morrell, 2008). M ia values are provided as a standard output from a SMC Test® (Morrell, 2004a) whilst M ib values can be determined using the data generated by a conventional Bond ball mill work index test (M ib is NOT the Bond ball work index). M ic and M ih values are also ...

from 1.4 to 34 kWh/t and Bond ball mill work index values vary from 6 to 24 kW/t for the same ores. Project design tonnages varied from 200 to 150,000 t/d, SAG mill sizes varied from 10 ft to 40 ft diameter in multiple SAG mills, and ball mill sizes varied from 7 ft to 27 ft in diameter.

2 MODELLING THE SPECIFIC GRINDING ENERGY AND BALL-MILL SCALEUP Ball-mill scale up (Bond’s Law)Data: zBond work index w i zFeed D f and product d size (both 80% cumulative passing) Result: The specific grinding energy w Mill power draw P = wT, where T the mill capacity Mill dimensions (from Tables or charts)

8-3 Centrifugal force outward Fc mp 2 Dm 2 (8.1) is the angular velocity, mp is the mass of any particle (media or charge) in the mill and Dm is the diameter of the mill inside the liners. Gravitational force Fg mpg (8.2) The particle will remain against the wall if these two forces are in balance ie.

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